Efficient Injection Molding

Accelerate your product development with XMAKE: experience seamless ordering for high-quality injection molded parts. Our streamlined process allows for rapid prototyping, testing, and production scale-up.

  • Fast T1 Sample in 2 Weeks
  • 0.05mm Mold Tolerance
  • DFM-backed Free Quote
  • Your Assurance of Quality
  • Parts in 24 Hours or Less
  • Exceptional Parts, Unwavering Standards

Injection Molding Services at XMAKE

Injection Molding Materials Selection

Thermoplastics

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ABS

ABS is a common thermoplastic polymer known for its strength, rigidity, and resistance to impact and abrasion. It is widely used in various industries due to its favorable properties and versatility.

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PC

A material with high transparency and impact resistance, widely used in consumer electronics.

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LCP

A material with excellent heat resistance and mechanical strength, often used in automotive and aerospace industries.

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Nylon (PA)

A versatile engineering plastic with outstanding wear resistance and chemical stability.

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PE (Polyethylene)

A material with a high melting point and high viscosity, suitable for applications requiring thin walls and high strength.

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PET (Polyethylene Terephthalate)

A material with high transparency and heat resistance, commonly used for beverage bottles and packaging materials.

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PEI (Polyetherimide)

A material with excellent temperature resistance and mechanical strength, often used in medical devices and automotive components.

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LDPE (Low-Density Polyethylene)

A lightweight, highly transparent material, commonly used in food packaging and film materials.

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HDPE (High-Density Polyethylene)

A lightweight, corrosion-resistant material, commonly used for water pipes and containers.

Thermosets

XMAKE_Injection Molding_Thermosets_Phenolic Resin

Phenolic Resin

Phenolic resins are a class of resins and plastics obtained through the condensation of phenolic and aldehyde compounds, known for their good heat resistance and mechanical strength.

XMAKE_Injection Molding_Thermosets_Melamine Resin

Melamine Resin

Melamine resin is a heat-resistant thermosetting plastic widely used in electronics, automotive, and other industries.

XMAKE_Injection Molding_Thermosets_Epoxy Resin

Epoxy Resin

Epoxy resins are polymers of polyether with excellent adhesion and mechanical properties, commonly used in composite materials and coatings.

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Unsaturated Polyester

Unsaturated polyester is a thermosetting plastic formed from the condensation of unsaturated fatty acids, featuring good transparency and chemical stability.

XMAKE_Injection Molding_Thermosets_Silicone Resin

Silicone Resin

Silicone resins are thermosetting plastics formed from the polymerization of siloxane compounds, characterized by excellent heat resistance and corrosion resistance.

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Polyurethane

Polyurethane is a thermosetting plastic generated from the reaction of polyols with isocyanates or ketones, known for its good elasticity and water resistance.

XMAKE_Injection Molding_Thermosets_Urea Formaldehyde Resin

Urea Formaldehyde Resin

Urea formaldehyde resin is a thermosetting plastic produced by the condensation of urea compounds with aldehydes, with excellent heat resistance and mechanical strength.

XMAKE_Injection Molding_Thermosets_Cyanate Ester (CE)

Cyanate Ester (CE)

Cyanate esters are thermosetting plastics formed from the condensation of cyanic acid derivatives, with extremely high heat and mechanical strength, often used in the aerospace field.

  • We can source any other material on request, but quotes take up to 48 hours.

What Injection Mold Finish Should You Choose for Your Part?

SPI Finish

Description

Typical Applications

Surface Roughness

XMAKE_SPI A-1

SPI A-1

Grade #3, 6000 Grit Diamond Buff

High polish or transparent parts, optically clear

0.012 – 0.025 µm

XMAKE_SPI A-2

SPI A-2

Grade #6, 3000 Grit Diamond Buff

High polish or transparent parts

0.025 – 0.050 µm

XMAKE_SPI A-3

SPI A-3

Grade #15, 1200 Grit Diamond Buff

High-to-medium polish parts, non-optical lenses

0.050 – 0.100 µm

XMAKE_SPI B-1

SPI B-1

600 Grit Paper

Medium polish parts

0.05 – 0.10 µm

XMAKE_SPI B-2

SPI B-2

400 Grit Paper

Medium polish parts

0.10 – 0.15 µm

XMAKE_SPI B-3

SPI B-3

320 Grit Paper

Medium – low polish parts

0.28 – 0.32 µm

XMAKE_SPI C-1

SPI C-1

600 Stone

Low polish parts

0.35 – 0.40 µm

XMAKE_SPI C-2

SPI C-2

400 Stone

Low polish parts

0.45 – 0.55 µm

XMAKE_SPI C-3

SPI C-3

320 Stone

Low polish parts

0.63 – 0.70 µm

XMAKE_SPI D-1

SPI D-1

Dry Blast Glass Bead

Satin finish

0.80 – 1.00 µm

XMAKE_SPI D-2

SPI D-2

Dry Blast #240 Oxide

Dull finish

1.00 – 2.80 µm

XMAKE_SPI D-3

SPI D-3

Dry Blast #240 Oxide

Dull finish

3.20 – 18.00 µm

Note: The table provided is intended as a general guide. For any specific requirements, please include detailed specifications in your quotation request.

Custom Injection Mold Finishes

Standard Finish

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The standard finish is at the discretion of the moldmaker, typically adhering to SPI B-2 standards. It is suitable for most interior and non-cosmetic surfaces, which are left with a machined texture.

Threaded inserts

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We seamlessly integrate threaded metal inserts during molding, ensuring robust and reliable screw, bolt, or fastener attachment points.

Heat Staking

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Utilizing precision laser etching, we engrave designs, logos, or information onto the molded surface for a permanent and high-resolution mark.

Pad Printing

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This technique uses a silicone pad to transfer ink onto the molded surface, ideal for intricate and multicolored designs on complex shapes.

Ultrasonic Plastic Welding

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We offer ultrasonic plastic welding as a post-processing service, allowing for strong bonds between thermoplastic parts without the need for additional fasteners.

Laser Engraving

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We offer laser engraving services that precisely etch your designs, logos, or information onto the molded surface with enduring clarity and fine detail, ensuring a permanent and high-resolution finish.

Injection Molding Steps at XMAKE

XMKAE-Manufacturing Process-Upload File

Upload File

Start by uploading your CAD files securely to our platform.

XMKAE-Manufacturing Process-Design Feedback

Design Feedback

Receive expert feedback to optimize your designs for manufacturing.

XMKAE-Manufacturing Process-Rapid Prototype

Rapid Prototype

Quickly turn designs into prototypes with state-of-the-art technology.

XMKAE-Manufacturing Process-Premium Quality

Premium Quality

Guaranteed high-quality production, ISO 9001:2018 certified for excellence.

XMKAE-Manufacturing Process-24_7 Supported

24/7 Supported Guidance

Experience continuous support and guidance throughout the manufacturing process.

Consistency and Quality in Injection Molding

We integrate advanced injection molding techniques that decouple and optimize processing parameters, ensuring part consistency. We pay particular attention to critical-to-quality dimensions, employing our proprietary automated CMM process for unparalleled precision and quality control.

XMAKE_Consistency and Quality in Injection Molding

Efficient Injection Molding for Diverse Industries

Robotics

Aerospace

Automotive

Consumer Products

Medical Devices

Why Choose XMAKE’s Custom Injection Molding Service

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Advanced Technology

XMAKE’s service is chosen for its modern injection molding tech, ensuring precision and quality in every part.

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Tailored Solutions

We offer custom solutions with the flexibility to meet specific design and industry requirements.

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Quick Turnaround

Clients value our fast prototyping and quick production times, speeding up their product development.

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Reliable Quality and Additional Services

We deliver consistent quality with added services like assembly and surface treatments, enhancing product functionality.

High-Quality Injection Molding Parts Made by XMAKE

XMAKE Customer Success: Solving Challenges Together

XMAKE_Injection Molding_Review_Dr. Alice Thompson

Reliable High-Performance Molding with Technical Expertise

“XMAKE’s injection molding services have been pivotal in accelerating our product development. Their meticulous attention to detail and commitment to quality have translated into reliable, high-performance parts that meet our stringent standards. The team’s deep technical expertise ensures that even the most complex designs are executed flawlessly, and their dedication to innovation has helped us stay ahead in our industry.”

Dr. Alice Thompson

R&D Director at TechInnovate Inc

XMAKE_Injection Molding_Review_Mr. James Carter

Flexible Customization and Seamless Production Integration

“The flexibility and customization options provided by XMAKE have been outstanding. Their ability to adapt to our changing needs and deliver on complex projects has made them an invaluable partner in our manufacturing process. XMAKE’s proactive communication and collaborative approach have streamlined our production cycles, allowing us to meet tight deadlines and scale efficiently.”

Mr. James Carter

Production Manager at Elite Components Ltd.

XMAKE_Injection Molding_Review_Ms. Emily Liu

Exceeding Expectations with Exceptional Post-Molding Services

“XMAKE’s injection molding capabilities have not only met but exceeded our expectations. Their proactive approach and exceptional post-molding services have streamlined our operations and enhanced our product quality significantly. The attention to detail in finishing touches, such as texturing and painting, has given our products a premium look that resonates with our customers.”

Ms. Emily Liu

CEO at GreenTech Solutions

Injection Molding FAQs

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1. How long does it take to get a quote for injection molding services?

The time to provide a quote can vary depending on the complexity of the part and the details provided. Generally, XMAKE aims to deliver quotes within a few business days after receiving all necessary information.

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2. Can injection molding handle complex geometries?

Yes, injection molding is well-suited for complex geometries, including undercuts, internal cavities, and intricate details. This is one of the process's key advantages for creating parts with complex designs.

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3. What is the minimum order quantity for injection molding?

Minimum order quantities (MOQs) for injection molding can vary based on the complexity of the mold and the production efficiency. XMAKE can provide guidance on MOQs for specific projects.

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4. What is the tooling involved in injection molding and how long does it last?

Tooling in injection molding refers to the molds used to shape the plastic parts. These molds are typically made from hardened steel and, with proper maintenance, can last for hundreds of thousands of cycles, making them a durable investment for high-volume production.

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5. What post-molding services are available?

Post-molding services include, but are not limited to, assembly, ultrasonic welding, pad printing, painting, and secondary machining. These services can add functionality and aesthetics to the molded parts.

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6. How can I ensure the quality of the injection molded parts?

Quality can be ensured through a combination of proper mold design, material selection, process control, and post-molding inspection. Regular quality checks, adherence to industry standards, and feedback loops for continuous improvement are also crucial.

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7. What is the role of design for manufactur ability (DFM) in injection molding?

DFM plays a critical role in injection molding as it involves designing a part to be efficiently and cost-effectively manufactured. DFM considerations can include material selection, part geometry, mold design, and process parameters to ensure the part can be produced with the desired quality and at the lowest possible cost.

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