Custom 5-Axis Machining Available Online
Experience precise 5-axis machining online. Our advanced CNC machines create complex parts with tight tolerances, ideal for aerospace, automotive, and medical fields. Achieve high-quality, efficient results with XMAKE.
- ZReal-Time Production Updates
- ZRapid Turnaround for Complex Parts
- ZPrecision Feedback for Optimal 5-Axis Designs
- Enhanced Machining Flexibility
- High-Quality Surface Finishes
- Optimize Costs with Precision
5-Axis Machining with XMAKE
XMAKE delivers rapid and accurate 5-axis machining for both metal and plastic parts, customized to your project’s requirements. Our cutting-edge 5-axis equipment and expert team ensure top-quality results for every prototype and production run.
Leveraging our advanced 5-axis CNC technology, we adeptly manage complex shapes and fine details, producing precise outcomes for both cylindrical and intricate components.
Our automated 5-axis machining enhances efficiency and reduces costs, all while maintaining high quality. Whether for small batches or large-scale orders, we ensure consistent accuracy and superior surface finishes.
5-Axis Machining Materials Selection
Metal Materials Series
Steel
Offers high tensile strength and malleability. Used in construction, automotive, and manufacturing for structural components and tools.
Stainless Steel
Known for corrosion resistance and durability. Employed in cutlery, medical equipment, and architectural applications.
Titanium
Provides exceptional strength with low density. Utilized in aerospace, medical implants, and high-end sports gear.
Brass
Combines strength and corrosion resistance. Commonly used in fittings, valves, and decorative items.
Bronze
Features high corrosion resistance and strength. Suitable for sculptures, bearings, and marine hardware.
Inconel
An austenitic family of superalloys with excellent heat and corrosion resistance. Used in gas turbines and chemical processing.
Tool Steel
Designed for high hardness and wear resistance. Essential for the production of cutting tools and dies.
Aluminum Alloys
Lightweight with enhanced strength and corrosion resistance. Popular in aerospace, automotive, and consumer electronics.
Maraging Steel
Known for its ultra-high strength and hardness. Used in precision instruments and high-stress mechanical parts.
Copper Alloys
Exhibit high thermal and electrical conductivity. Widely used in electrical systems, heat exchangers, and coinage.
Plastic Materials Series
PC (Polycarbonate)
Known for its exceptional impact resistance and transparency. Used in eyewear, automotive parts, and durable plastic products.
PA (Polyamide)
Strong, flexible, and resistant to chemicals. Common in fibers, automotive parts, and industrial components.
ABS
Combines strength, rigidity, and toughness. Widely used in automotive and electronics.
PVC (Polyvinyl Chloride)
Durable and cost-effective. Employed in plumbing, vinyl siding, and medical devices.
Acrylic (PMMA)
Lightweight with high clarity. Ideal for aquariums, windows, and signage.
Nylon
Resistant to wear, self-lubricating. Utilized in textiles, brushes, and mechanical parts.
PSU (Polysulfone)
High-temperature resistance and rigidity. Suitable for electrical components and cookware.
POM (Polyoxymethylene)
Stiff and resistant to abrasion. Common in gears, bearings, and automotive parts.
PTFE (Teflon)
Non-stick and heat resistant. Used in non-stick cookware and industrial coatings.
UHMWPE (ULtra-High Molecular Weight Polyethylene)
Exceptionally wear-resistant and low friction.
Employed in liners, gears, and artificial joints.
- We can source any other material on request, but quotes take up to 48 hours.
5-Axis Machining Surface Finishes
Surface Treatment Method
Material Type
Colors
Surface Finish Precision (Ra)
Suitable Applications
Anodizing
Aluminum
Clear, Black, Grey,
Red, Blue, Gold
0.2 – 0.8 μm
Aviation, Electronics
Polishing
Stainless Steel
Gray
0.4 – 1.6 μm
Kitchenware, Medical
Sandblasting
Titanium Alloy
Dark Gray
1.6 – 3.2 μm
Sports Equipment
Plating
Copper
Red-Brown
0.8 – 1.6 μm
Decoration, Electrical
Chemical Plating
Magnesium Alloy
Light Gray
0.8 – 1.6 μm
Auto Parts
Powder Coating
Zinc Alloy
Silver
1.6 – 3.2 μm
Furniture Accessories
5-Axis Machining Design Guidelines
Description
Recommended Size
Minimum Feature Size
Features should be no smaller than 0.5 mm in width or depth to maintain structural integrity. Minimum available tool diameter SR0.6.
Linear Dimension
Achieve precision within +/-0.01 mm for linear dimensions to ensure consistent accuracy.
Hole Diameters (Not Reamed)
Machinable hole diameters range from 1 mm to 300 mm without reaming for precise sizing.
Shaft Diameters
Shaft diameters should be between 2 mm and 300 mm, considering tool access and torque needs.
Threads and Tapped Holes
Threads from M1 to M24 can be machined; provide adequate relief at the bottom of tapped holes.
Text
Minimum text height of 1.5 mm and depth of 0.1 mm for clear legibility after machining.
*Note: The table serves as a guide. Outcomes vary by material, complexity, equipment, workload, and project specifics.
Advantages of 5-Axis Machining at XMAKE
Enhanced Precision and Detail
XMAKE's 5-axis machining ensures superior precision and intricate detail, achieving tight tolerances and complex geometries with exceptional accuracy.
Reduced Setup Time
By machining multiple sides of a part in a single setup, XMAKE’s 5-axis technology minimizes setup time and reduces the need for repositioning, enhancing overall efficiency.
Complex Geometry Capability
XMAKE’s advanced 5-axis machines handle complex shapes and undercuts that are difficult to achieve with traditional 3-axis machining, making them ideal for intricate designs.
Increased Productivity
The ability to machine complex parts in fewer setups speeds up production times and improves throughput, allowing XMAKE to deliver faster turnaround times for your projects.
Improved Material Removal
XMAKE's 5-Axis machining can employ more efficient tool paths, leading to faster material removal rates and shorter production times.
Optimized Surface Finish
The capability to access hard-to-reach areas and maintain consistent tool contact with the workpiece results in better surface finishes.
5-Axis Machining Steps at XMAKE
Upload File
Start by uploading your CAD files securely to our platform.
Design Feedback
Receive expert feedback to optimize your designs for manufacturing.
Rapid Prototype
Quickly turn designs into prototypes with state-of-the-art technology.
Premium Quality
Guaranteed high-quality production, ISO 9001:2018 certified for excellence.
24/7 Supported Guidance
Experience continuous support and guidance throughout the manufacturing process.
How does 5-Axis Machining Work？
5-axis machining uses simultaneous movement along five axes—three linear (X, Y, Z) and two rotational (A, B)—to precisely machine complex geometries and intricate details. This approach reduces setup time, enhances precision, and improves surface finish, making it ideal for high-tolerance and detailed components.
Simultaneous 5-Axis Machining vs 3+2 Axis CNC Machining
Simultaneous 5-Axis Machining
Simultaneous 5-Axis Machining involves the simultaneous movement of all five axes (three linear and two rotational) to cut intricate and complex geometries in a single setup, resulting in high precision and smooth surface finishes. This method is ideal for producing parts with intricate contours and complex shapes, as it allows for continuous toolpath adjustments and improved cutting dynamics.
3+2 Axis CNC Machining
3+2 Axis CNC Machining, on the other hand, uses three linear axes for cutting while the two rotational axes are fixed at specific angles during machining. This method offers excellent flexibility and precision for machining multiple sides of a part without repositioning, making it suitable for less complex geometries and batch production where simultaneous 5-axis movement is not required.
Why Choose XMAKE’s Custom 5-Axis Machining Services
Unmatched Precision
Choose XMAKE for 5-axis machining with tolerances of ±0.01mm, ensuring precise assembly and optimal performance.
Fast Turnaround
Rely on XMAKE’s advanced facilities for quick 5-axis machining production, keeping your projects on schedule and meeting crucial deadlines.
Expert Technical Support
Benefit from our specialists’ 5-axis machining expertise, offering personalized support for design optimization and superior component results.
5-Axis Machining FAQs
1. How does simultaneous 5-axis machining differ from 3+2-axis machining?
Simultaneous 5-axis machining moves all five axes continuously during the machining process, allowing for complex, curved surfaces and intricate geometries. In contrast, 3+2-axis machining positions two rotational axes at fixed angles while the remaining three axes move linearly.
2. What are the challenges in programming for 5-axis machining?
Programming for 5-axis machining involves complex toolpath generation, collision detection, and ensuring optimal tool orientation. Advanced CAM software and skilled operators are essential to address these challenges effectively.
3. How does tool deflection impact 5-axis machining, and how can it be minimized?
Tool deflection can lead to inaccuracies and poor surface finishes. It can be minimized by using shorter, stiffer tools, optimizing cutting parameters, and employing advanced strategies such as adaptive machining.
4. How does 5-axis machining handle undercuts and deep cavities?
5-axis machining can easily access undercuts and deep cavities by adjusting the tool orientation, eliminating the need for special fixtures or additional setups, thus enhancing machining flexibility.
5. What are the implications of machine kinematics on 5-axis machining accuracy?
Machine kinematics, including the configuration of rotary axes and machine structure, directly affect accuracy and repeatability. High-quality machines with precise kinematic controls are essential for maintaining tight tolerances in 5-axis machining.
6. What is the significance of dynamic analysis in 5-axis machining?
Dynamic analysis evaluates the machine's performance under different cutting conditions. It helps optimize toolpaths, reduce vibrations, and ensure consistent cutting forces, leading to improved surface quality and accuracy.
7. How does fixture design influence the effectiveness of 5-axis machining?
Proper fixture design ensures secure part holding, minimizes vibrations, and provides optimal access to all surfaces. Custom fixtures are often required to fully utilize the capabilities of 5-axis machining.
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